{"id":1129,"date":"2026-08-28T19:37:08","date_gmt":"2026-08-28T19:37:08","guid":{"rendered":"https:\/\/2neuron.com\/preview-case-vale-1787945824\/"},"modified":"2026-08-28T19:43:40","modified_gmt":"2026-08-28T19:43:40","slug":"falha-acoplamento-correia-transportadora-vale","status":"publish","type":"page","link":"https:\/\/2neuron.com\/en\/falha-acoplamento-correia-transportadora-vale\/","title":{"rendered":"Falha no acoplamento de correia transportadora detectada com meses de anteced\u00eancia | Case Vale"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"1129\" class=\"elementor elementor-1129 elementor-bc-flex-widget\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-a955e0ca e-con-full e-flex e-con e-parent\" data-id=\"a955e0ca\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-21cc1c83 elementor-widget elementor-widget-html\" data-id=\"21cc1c83\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<style>\n@import url('https:\/\/fonts.googleapis.com\/css2?family=Mohave:wght@300;400;500;600;700&display=swap');\n\n\/* ===== bilingue ===== *\/\n.ns-en { display: none; }\n.ns-pt { display: inline; }\nhtml[lang^=\"en\"] .ns-en, :lang(en) .ns-en { display: inline; }\nhtml[lang^=\"en\"] .ns-pt, :lang(en) .ns-pt { display: none; }\n.ns-pt-b { display: block; }\n.ns-en-b { display: none; }\nhtml[lang^=\"en\"] .ns-en-b, :lang(en) .ns-en-b { display: block; }\nhtml[lang^=\"en\"] .ns-pt-b, :lang(en) .ns-pt-b { display: none; }\n\n\/* ===== base ===== *\/\n.cvale-wrap { font-family: 'Mohave', Arial, sans-serif; color: #2E2645; background: #FFFFFF; overflow: hidden; }\n.cvale-wrap * { box-sizing: border-box; }\n.cvale-wrap img { max-width: 100%; display: block; }\n.cvale-inner { max-width: 1080px; margin: 0 auto; padding: 0 24px; }\n.cvale-eyebrow { display: inline-block; font-size: 14px; font-weight: 600; letter-spacing: 3px; text-transform: uppercase; color: #753BBD; margin-bottom: 14px; }\n.cvale-h2 { font-size: 30px; font-weight: 600; color: #1F1135; margin: 0 0 18px; line-height: 1.2; }\n.cvale-p { font-size: 17.5px; font-weight: 300; line-height: 1.65; color: #43485A; margin: 0 0 16px; }\n.cvale-p strong { font-weight: 600; color: #2E2645; }\n\n\/* ===== hero ===== *\/\n.cvale-hero { background: linear-gradient(135deg, #4E008E 0%, #753BBD 78%, #9B59B6 100%); padding: 72px 0 56px; }\n.cvale-hero-grid { display: flex; align-items: flex-start; gap: 40px; }\n.cvale-hero-main { flex: 1 1 auto; }\n.cvale-hero .cvale-eyebrow { color: #DDDAE8; border: 1px solid rgba(221,218,232,.45); border-radius: 999px; padding: 6px 16px; }\n.cvale-hero h1 { font-size: 42px; line-height: 1.15; font-weight: 600; color: #FFFFFF; margin: 0 0 22px; max-width: 820px; }\n.cvale-hero-meta { display: flex; flex-wrap: wrap; gap: 10px 26px; font-size: 15.5px; font-weight: 400; color: #DDDAE8; letter-spacing: .5px; }\n.cvale-hero-meta > span { display: inline-flex; align-items: center; gap: 8px; }\n.cvale-hero-meta > span > .ns-en, html:not([lang^=\"en\"]) .cvale-hero-meta .ns-en { display: none; }\nhtml[lang^=\"en\"] .cvale-hero-meta .ns-pt, :lang(en) .cvale-hero-meta .ns-pt { display: none; }\nhtml[lang^=\"en\"] .cvale-hero-meta > span > .ns-en, :lang(en) .cvale-hero-meta > span > .ns-en { display: inline; }\n.cvale-hero-meta b { color: #FFFFFF; font-weight: 600; }\n.cvale-hero-logo { flex: 0 0 auto; background: #FFFFFF; border-radius: 14px; padding: 18px 22px; box-shadow: 0 12px 32px rgba(31,17,53,.35); }\n.cvale-hero-logo img { width: 120px; height: auto; }\n\n\/* ===== stats bar ===== *\/\n.cvale-stats { background: #F5F2FA; border-bottom: 1px solid #DDDAE8; }\n.cvale-stats-grid { display: grid; grid-template-columns: repeat(4, 1fr); gap: 1px; background: #DDDAE8; border-left: 1px solid #DDDAE8; border-right: 1px solid #DDDAE8; }\n.cvale-stat { background: #F5F2FA; padding: 30px 22px; text-align: center; }\n.cvale-stat .cvale-num { font-size: 34px; font-weight: 700; color: #4E008E; line-height: 1.05; margin-bottom: 8px; }\n.cvale-stat .cvale-lbl { font-size: 14.5px; font-weight: 400; color: #43485A; line-height: 1.4; }\n\n\/* ===== sections ===== *\/\n.cvale-sec { padding: 64px 0; }\n.cvale-sec-alt { background: #F5F2FA; }\n\n\/* ===== solucao ===== *\/\n.cvale-sol-grid { display: grid; grid-template-columns: 1.35fr 1fr; gap: 34px; align-items: start; margin-top: 8px; }\n.cvale-chart-card { background: #FFFFFF; border: 1px solid #DDDAE8; border-radius: 16px; padding: 18px; box-shadow: 0 10px 30px rgba(78,0,142,.08); }\n.cvale-chart-card img { border-radius: 8px; }\n.cvale-chart-cap { font-size: 14px; color: #43485A; font-weight: 300; margin: 12px 6px 2px; line-height: 1.5; }\n.cvale-hl { background: #FFFFFF; border-left: 5px solid #753BBD; border-radius: 12px; padding: 26px 26px 20px; box-shadow: 0 10px 30px rgba(78,0,142,.08); }\n.cvale-hl-tag { font-size: 13px; font-weight: 600; letter-spacing: 2px; text-transform: uppercase; color: #753BBD; margin-bottom: 12px; }\n.cvale-hl p { font-size: 16.5px; font-weight: 300; line-height: 1.6; color: #2E2645; margin: 0 0 14px; }\n.cvale-hl p strong { font-weight: 600; color: #4E008E; }\n\n\/* ===== resultados ===== *\/\n.cvale-res-grid { display: grid; grid-template-columns: repeat(3, 1fr); gap: 24px; margin-top: 10px; }\n.cvale-res-card { background: #FFFFFF; border: 1px solid #DDDAE8; border-top: 4px solid #753BBD; border-radius: 14px; padding: 28px 24px; box-shadow: 0 10px 26px rgba(78,0,142,.07); }\n.cvale-res-card h3 { font-size: 20px; font-weight: 600; color: #4E008E; margin: 0 0 10px; line-height: 1.3; }\n.cvale-res-card p { font-size: 15.5px; font-weight: 300; line-height: 1.55; color: #43485A; margin: 0; }\n\n\/* ===== roi ===== *\/\n.cvale-roi { background: linear-gradient(135deg, #1F1135 0%, #4E008E 100%); border-radius: 20px; padding: 46px 44px; display: grid; grid-template-columns: 300px 1fr; gap: 40px; align-items: center; }\n.cvale-roi-big { text-align: center; }\n.cvale-roi-big .cvale-roi-num { font-size: 62px; font-weight: 700; color: #FFFFFF; line-height: 1; }\n.cvale-roi-big .cvale-roi-sub { font-size: 16px; font-weight: 400; color: #DDDAE8; margin-top: 12px; line-height: 1.45; }\n.cvale-roi-body p { font-size: 16px; font-weight: 300; line-height: 1.65; color: #DDDAE8; margin: 0 0 14px; }\n.cvale-roi-body p strong { color: #FFFFFF; font-weight: 600; }\n\n\/* ===== cta ===== *\/\n.cvale-cta { text-align: center; padding: 70px 0 78px; }\n.cvale-cta h2 { font-size: 32px; font-weight: 600; color: #1F1135; margin: 0 0 14px; }\n.cvale-cta p { font-size: 18px; font-weight: 300; color: #43485A; margin: 0 auto 30px; max-width: 640px; line-height: 1.6; }\n.cvale-btn { display: inline-block; background: #4E008E; color: #FFFFFF !important; font-family: 'Mohave', Arial, sans-serif; font-size: 18px; font-weight: 600; letter-spacing: 1px; padding: 16px 44px; border-radius: 999px; text-decoration: none; transition: background .2s ease, transform .2s ease; }\n.cvale-btn:hover { background: #753BBD; transform: translateY(-2px); }\n\n\/* ===== responsivo ===== *\/\n@media (max-width: 900px) {\n  .cvale-stats-grid { grid-template-columns: repeat(2, 1fr); }\n  .cvale-sol-grid { grid-template-columns: 1fr; }\n  .cvale-res-grid { grid-template-columns: 1fr; }\n  .cvale-roi { grid-template-columns: 1fr; padding: 36px 28px; }\n  .cvale-hero h1 { font-size: 32px; }\n  .cvale-hero-grid { flex-direction: column-reverse; gap: 22px; }\n}\n<\/style>\n\n<div class=\"cvale-wrap\">\n\n  <!-- HERO -->\n  <section class=\"cvale-hero\">\n    <div class=\"cvale-inner\">\n      <div class=\"cvale-hero-grid\">\n        <div class=\"cvale-hero-main\">\n          <span class=\"cvale-eyebrow\"><span class=\"ns-pt\">Case de Sucesso<\/span><span class=\"ns-en\">Success Story<\/span><\/span>\n          <h1>\n            <span class=\"ns-pt\">Falha no acoplamento de uma correia transportadora detectada com meses de anteced&ecirc;ncia<\/span>\n            <span class=\"ns-en\">Coupling failure on a conveyor belt detected months in advance<\/span>\n          <\/h1>\n          <div class=\"cvale-hero-meta\">\n            <span><b><span class=\"ns-pt\">Cliente<\/span><span class=\"ns-en\">Client<\/span><\/b> Vale<\/span>\n            <span><b><span class=\"ns-pt\">Segmento<\/span><span class=\"ns-en\">Segment<\/span><\/b> <span class=\"ns-pt\">Minera&ccedil;&atilde;o<\/span><span class=\"ns-en\">Mining<\/span><\/span>\n            <span><b><span class=\"ns-pt\">Ativo<\/span><span class=\"ns-en\">Asset<\/span><\/b> <span class=\"ns-pt\">Correia transportadora<\/span><span class=\"ns-en\">Conveyor belt<\/span><\/span>\n          <\/div>\n        <\/div>\n        <div class=\"cvale-hero-logo\"><img decoding=\"async\" src=\"https:\/\/2neuron.com\/wp-content\/uploads\/2026\/08\/logo-vale.png\" alt=\"Vale\" loading=\"lazy\" title=\"\"><\/div>\n      <\/div>\n    <\/div>\n  <\/section>\n\n  <!-- STATS -->\n  <section class=\"cvale-stats\">\n    <div class=\"cvale-inner\">\n      <div class=\"cvale-stats-grid\">\n        <div class=\"cvale-stat\">\n          <div class=\"cvale-num\">103x<\/div>\n          <div class=\"cvale-lbl\"><span class=\"ns-pt\">ROI em apenas 3 meses de uso do Ultronline<\/span><span class=\"ns-en\">ROI in just 3 months of Ultronline use<\/span><\/div>\n        <\/div>\n        <div class=\"cvale-stat\">\n          <div class=\"cvale-num\">R$ 150 mil<\/div>\n          <div class=\"cvale-lbl\"><span class=\"ns-pt\">economizados pelo insight gerado<\/span><span class=\"ns-en\">saved by the generated insight<\/span><\/div>\n        <\/div>\n        <div class=\"cvale-stat\">\n          <div class=\"cvale-num\">8 h<\/div>\n          <div class=\"cvale-lbl\"><span class=\"ns-pt\">de parada n&atilde;o planejada evitadas<\/span><span class=\"ns-en\">of unplanned downtime avoided<\/span><\/div>\n        <\/div>\n        <div class=\"cvale-stat\">\n          <div class=\"cvale-num\">1 ativo<\/div>\n          <div class=\"cvale-lbl\"><span class=\"ns-pt\">um &uacute;nico ativo monitorado j&aacute; pagou o investimento<\/span><span class=\"ns-en\">a single monitored asset already paid for the investment<\/span><\/div>\n        <\/div>\n      <\/div>\n    <\/div>\n  <\/section>\n\n  <!-- DESAFIO + SOLUCAO -->\n  <section class=\"cvale-sec\">\n    <div class=\"cvale-inner\">\n      <span class=\"cvale-eyebrow\"><span class=\"ns-pt\">O Diagn&oacute;stico<\/span><span class=\"ns-en\">The Diagnosis<\/span><\/span>\n      <h2 class=\"cvale-h2\">\n        <span class=\"ns-pt\">O que passou despercebido pela vibra&ccedil;&atilde;o, a assinatura el&eacute;trica revelou<\/span>\n        <span class=\"ns-en\">What vibration monitoring missed, the electrical signature revealed<\/span>\n      <\/h2>\n      <p class=\"cvale-p ns-pt-b\">Em uma opera&ccedil;&atilde;o de minera&ccedil;&atilde;o da Vale, o Ultronline monitorava uma correia transportadora pelos sinais de corrente e tens&atilde;o do painel el&eacute;trico. O sistema identificou o <strong>crescimento da frequ&ecirc;ncia associada ao problema no acoplamento<\/strong> e emitiu alertas sucessivos ao cliente.<\/p>\n      <p class=\"cvale-p ns-pt-b\">O diagn&oacute;stico preciso <strong>passou despercebido pela solu&ccedil;&atilde;o de monitoramento por vibra&ccedil;&atilde;o<\/strong> instalada no mesmo ativo. Com a anteced&ecirc;ncia dos alertas, a equipe programou a interven&ccedil;&atilde;o e evitou 8 horas de parada n&atilde;o planejada da correia.<\/p>\n      <p class=\"cvale-p ns-en-b\">At a Vale mining operation, Ultronline monitored a conveyor belt using the current and voltage signals from the electrical panel. The system identified the <strong>growth of the frequency associated with the coupling problem<\/strong> and issued successive alerts to the client.<\/p>\n      <p class=\"cvale-p ns-en-b\">The precise diagnosis <strong>went unnoticed by the vibration monitoring solution<\/strong> installed on the same asset. With the lead time from the alerts, the team scheduled the intervention and avoided 8 hours of unplanned belt downtime.<\/p>\n      <div class=\"cvale-sol-grid\">\n        <div class=\"cvale-chart-card\">\n          <img decoding=\"async\" src=\"https:\/\/2neuron.com\/wp-content\/uploads\/2026\/08\/case-vale-correia-acoplamento-grafico.png\" alt=\"Crescimento da frequencia associada ao problema no acoplamento com alertas do Ultronline\" loading=\"lazy\" title=\"\">\n          <div class=\"cvale-chart-cap\">\n            <span class=\"ns-pt\">Evolu&ccedil;&atilde;o da frequ&ecirc;ncia associada &agrave; falha no acoplamento: alertas sucessivos do Ultronline at&eacute; a manuten&ccedil;&atilde;o, quando o indicador retorna ao normal.<\/span>\n            <span class=\"ns-en\">Evolution of the frequency associated with the coupling failure: successive Ultronline alerts until maintenance, when the indicator returns to normal.<\/span>\n          <\/div>\n        <\/div>\n        <div class=\"cvale-hl\">\n          <div class=\"cvale-hl-tag\"><span class=\"ns-pt\">Por que importa<\/span><span class=\"ns-en\">Why it matters<\/span><\/div>\n          <p class=\"ns-pt-b\">Correias transportadoras s&atilde;o o cora&ccedil;&atilde;o da log&iacute;stica de uma opera&ccedil;&atilde;o de minera&ccedil;&atilde;o: uma parada n&atilde;o planejada interrompe a produ&ccedil;&atilde;o a jusante e gera preju&iacute;zos por hora parada.<\/p>\n          <p class=\"ns-pt-b\"><strong>Detec&ccedil;&atilde;o com meses de anteced&ecirc;ncia<\/strong>, direto do painel el&eacute;trico, sem sensores no campo hostil e sem depender de acesso ao ativo.<\/p>\n          <p class=\"ns-en-b\">Conveyor belts are the heart of a mining operation's logistics: unplanned downtime halts downstream production and racks up losses for every stopped hour.<\/p>\n          <p class=\"ns-en-b\"><strong>Detection months in advance<\/strong>, straight from the electrical panel, with no sensors in the hostile field environment and no need for access to the asset.<\/p>\n        <\/div>\n      <\/div>\n    <\/div>\n  <\/section>\n\n  <!-- RESULTADOS -->\n  <section class=\"cvale-sec cvale-sec-alt\">\n    <div class=\"cvale-inner\">\n      <span class=\"cvale-eyebrow\"><span class=\"ns-pt\">Resultados<\/span><span class=\"ns-en\">Results<\/span><\/span>\n      <h2 class=\"cvale-h2\">\n        <span class=\"ns-pt\">Um &uacute;nico ativo validou a tecnologia<\/span>\n        <span class=\"ns-en\">A single asset validated the technology<\/span>\n      <\/h2>\n      <div class=\"cvale-res-grid\">\n        <div class=\"cvale-res-card\">\n          <h3><span class=\"ns-pt\">Diagn&oacute;stico que a vibra&ccedil;&atilde;o n&atilde;o pegou<\/span><span class=\"ns-en\">A diagnosis vibration did not catch<\/span><\/h3>\n          <p><span class=\"ns-pt\">A falha no acoplamento foi identificada pela assinatura el&eacute;trica antes de qualquer sinal na solu&ccedil;&atilde;o de vibra&ccedil;&atilde;o.<\/span><span class=\"ns-en\">The coupling failure was identified by the electrical signature before any sign appeared in the vibration solution.<\/span><\/p>\n        <\/div>\n        <div class=\"cvale-res-card\">\n          <h3><span class=\"ns-pt\">Interven&ccedil;&atilde;o planejada<\/span><span class=\"ns-en\">Planned intervention<\/span><\/h3>\n          <p><span class=\"ns-pt\">8 horas de parada n&atilde;o planejada evitadas, com manuten&ccedil;&atilde;o programada no melhor momento para a opera&ccedil;&atilde;o.<\/span><span class=\"ns-en\">8 hours of unplanned downtime avoided, with maintenance scheduled at the best moment for the operation.<\/span><\/p>\n        <\/div>\n        <div class=\"cvale-res-card\">\n          <h3><span class=\"ns-pt\">ROI de 103x em 3 meses<\/span><span class=\"ns-en\">103x ROI in 3 months<\/span><\/h3>\n          <p><span class=\"ns-pt\">R$ 150 mil economizados com um &uacute;nico insight, em apenas 3 meses de uso do Ultronline.<\/span><span class=\"ns-en\">R$ 150k saved with a single insight, in just 3 months of Ultronline use.<\/span><\/p>\n        <\/div>\n      <\/div>\n    <\/div>\n  <\/section>\n\n  <!-- ROI -->\n  <section class=\"cvale-sec\">\n    <div class=\"cvale-inner\">\n      <div class=\"cvale-roi\">\n        <div class=\"cvale-roi-big\">\n          <div class=\"cvale-roi-num\">103x<\/div>\n          <div class=\"cvale-roi-sub\"><span class=\"ns-pt\">de retorno em 3 meses de uso do Ultronline<\/span><span class=\"ns-en\">return in 3 months of Ultronline use<\/span><\/div>\n        <\/div>\n        <div class=\"cvale-roi-body\">\n          <p class=\"ns-pt-b\"><strong>Um &uacute;nico ativo, um &uacute;nico insight:<\/strong> R$ 150 mil economizados ao evitar uma parada n&atilde;o planejada da correia transportadora. O retorno de 103x sobre o investimento em apenas 3 meses validou a efetividade da tecnologia e abriu caminho para a expans&atilde;o do monitoramento.<\/p>\n          <p class=\"ns-en-b\"><strong>A single asset, a single insight:<\/strong> R$ 150k saved by avoiding unplanned downtime of the conveyor belt. The 103x return on investment in just 3 months validated the effectiveness of the technology and paved the way for expanding the monitoring.<\/p>\n        <\/div>\n      <\/div>\n    <\/div>\n  <\/section>\n\n  <!-- CTA -->\n  <section class=\"cvale-cta\">\n    <div class=\"cvale-inner\">\n      <h2><span class=\"ns-pt\">Quantas falhas invis&iacute;veis existem hoje na sua opera&ccedil;&atilde;o?<\/span><span class=\"ns-en\">How many invisible failures are in your operation today?<\/span><\/h2>\n      <p><span class=\"ns-pt\">Manuten&ccedil;&atilde;o preditiva por an&aacute;lise de assinatura el&eacute;trica (ESA) com intelig&ecirc;ncia artificial propriet&aacute;ria. Sem sensores adicionais.<\/span><span class=\"ns-en\">Predictive maintenance through electrical signature analysis (ESA) with proprietary artificial intelligence. No additional sensors.<\/span><\/p>\n      <a class=\"cvale-btn\" href=\"\/contato\/\" data-cta=\"case_vale\"><span class=\"ns-pt\">Fale com a 2Neuron<\/span><span class=\"ns-en\">Talk to 2Neuron<\/span><\/a>\n    <\/div>\n  <\/section>\n\n<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Case de sucesso Vale: o Ultronline detectou falha no acoplamento de uma correia transportadora que passou despercebida pelo monitoramento por vibracao. ROI de 103x em 3 meses.<\/p>","protected":false},"author":6,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"footnotes":""},"class_list":["post-1129","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages\/1129","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/comments?post=1129"}],"version-history":[{"count":1,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages\/1129\/revisions"}],"predecessor-version":[{"id":1131,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages\/1129\/revisions\/1131"}],"wp:attachment":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/media?parent=1129"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}