{"id":504,"date":"2024-01-03T18:03:51","date_gmt":"2024-01-03T18:03:51","guid":{"rendered":"https:\/\/2neuron.com\/?page_id=504"},"modified":"2026-08-28T20:17:10","modified_gmt":"2026-08-28T20:17:10","slug":"como-evitamos-danos-criticos-a-uma-bomba-ao-detectar-falha-no-processo-de-escorva-automatica","status":"publish","type":"page","link":"https:\/\/2neuron.com\/en\/como-evitamos-danos-criticos-a-uma-bomba-ao-detectar-falha-no-processo-de-escorva-automatica\/","title":{"rendered":"How we prevent critical damage to a pump by detecting a fault in the automatic priming process"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"504\" class=\"elementor elementor-504\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-d994fd1a e-con-full e-flex e-con e-parent\" data-id=\"d994fd1a\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-bd04d24d elementor-widget elementor-widget-html\" data-id=\"bd04d24d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<style>\n@import url('https:\/\/fonts.googleapis.com\/css2?family=Mohave:wght@300;400;500;600;700&display=swap');\n.ns-en { display: none; 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border-radius: 999px; text-decoration: none; transition: background .2s ease, transform .2s ease; }\n.cs2-btn:hover { background: #753BBD; transform: translateY(-2px); }\n.cs2-back { display: inline-block; margin-bottom: 18px; font-size: 15px; font-weight: 500; color: #DDDAE8 !important; text-decoration: none; letter-spacing: .5px; }\n.cs2-back:hover { color: #FFFFFF !important; }\n@media (max-width: 900px) {\n  .cs2-stats-grid { grid-template-columns: repeat(2, 1fr); }\n  .cs2-sol-grid { grid-template-columns: 1fr; }\n  .cs2-res-grid { grid-template-columns: 1fr; }\n  .cs2-roi { grid-template-columns: 1fr; padding: 36px 28px; }\n  .cs2-hero h1 { font-size: 31px; }\n  .cs2-hero-grid { flex-direction: column-reverse; gap: 22px; }\n}\n<\/style>\n<div class=\"cs2-wrap\">\n  <section class=\"cs2-hero\"><div class=\"cs2-inner\">\n    <div class=\"cs2-hero-grid\">\n      <div class=\"cs2-hero-main\">\n        <a class=\"cs2-back\" href=\"\/cases-de-sucesso\/\">&larr; <span class=\"ns-pt\">Todos os cases<\/span><span class=\"ns-en\">All stories<\/span><\/a><br>\n        <span class=\"cs2-eyebrow\"><span class=\"ns-pt\">Case de Sucesso<\/span><span class=\"ns-en\">Success Story<\/span><\/span>\n        <h1><span class=\"ns-pt\">Danos cr&iacute;ticos a uma bomba evitados ao detectar falha na escorva autom&aacute;tica<\/span><span class=\"ns-en\">Critical pump damage avoided by detecting a failure in the automatic priming process<\/span><\/h1>\n        <div class=\"cs2-hero-meta\"><span><b><span class=\"ns-pt\">Cliente<\/span><span class=\"ns-en\">Client<\/span><\/b> <span class=\"ns-pt\">SAAE de Aracruz (ES)<\/span><span class=\"ns-en\">SAAE de Aracruz (ES)<\/span><\/span><span><b><span class=\"ns-pt\">Segmento<\/span><span class=\"ns-en\">Segment<\/span><\/b> <span class=\"ns-pt\">Saneamento<\/span><span class=\"ns-en\">Water &amp; Sanitation<\/span><\/span><span><b><span class=\"ns-pt\">Ativo<\/span><span class=\"ns-en\">Asset<\/span><\/b> <span class=\"ns-pt\">Bomba autoescorvante de EEE<\/span><span class=\"ns-en\">Self-priming station pump<\/span><\/span><\/div>\n      <\/div>\n      <div class=\"cs2-hero-logo\"><img decoding=\"async\" src=\"https:\/\/2neuron.com\/wp-content\/uploads\/2026\/08\/logo-saae-aracruz.png\" alt=\"SAAE Aracruz\" loading=\"lazy\" style=\"width:96px;\" title=\"\"><\/div>\n    <\/div>\n  <\/div><\/section>\n  <section class=\"cs2-stats\"><div class=\"cs2-inner\"><div class=\"cs2-stats-grid\"><div class=\"cs2-stat\"><div class=\"cs2-num\">&Uacute;nica bomba<\/div><div class=\"cs2-lbl\"><span class=\"ns-pt\">operacional da esta&ccedil;&atilde;o, preservada<\/span><span class=\"ns-en\">operational pump at the station, preserved<\/span><\/div><\/div><div class=\"cs2-stat\"><div class=\"cs2-num\">Dias seguidos<\/div><div class=\"cs2-lbl\"><span class=\"ns-pt\">de falhas de escorva detectadas e classificadas<\/span><span class=\"ns-en\">of priming failures detected and classified<\/span><\/div><\/div><div class=\"cs2-stat\"><div class=\"cs2-num\">Manuten&ccedil;&atilde;o<\/div><div class=\"cs2-lbl\"><span class=\"ns-pt\">planejada no momento mais oportuno<\/span><span class=\"ns-en\">scheduled at the most convenient moment<\/span><\/div><\/div><div class=\"cs2-stat\"><div class=\"cs2-num\">Zero<\/div><div class=\"cs2-lbl\"><span class=\"ns-pt\">sensores instalados na bomba<\/span><span class=\"ns-en\">sensors installed on the pump<\/span><\/div><\/div><\/div><\/div><\/section>\n  <section class=\"cs2-sec\"><div class=\"cs2-inner\">\n    <span class=\"cs2-eyebrow\"><span class=\"ns-pt\">O Diagn&oacute;stico<\/span><span class=\"ns-en\">The Diagnosis<\/span><\/span>\n    <h2 class=\"cs2-h2\"><span class=\"ns-pt\">Falhas de escorva detectadas antes do colapso da esta&ccedil;&atilde;o<\/span><span class=\"ns-en\">Priming failures detected before the station could collapse<\/span><\/h2>\n    <p class=\"cs2-p ns-pt-b\">Bombas autoescorvantes dependem de um processo de escorva eficiente: vazamentos de ar ou bloqueios na linha de suc&ccedil;&atilde;o comprometem a escorva e causam opera&ccedil;&atilde;o a seco, danificando o selo mec&acirc;nico e outras partes da m&aacute;quina.<\/p><p class=\"cs2-p ns-pt-b\">Em uma EEE do SAAE de Aracruz-ES, a &uacute;nica bomba operacional passou a apresentar falhas repetidas na escorva autom&aacute;tica por dias seguidos, colocando a esta&ccedil;&atilde;o em risco de colapso e transbordamento. O indicador de falha na escorva do Ultronline detectou os eventos e classificou a criticidade pelo tempo em que a bomba permaneceu na condi&ccedil;&atilde;o, alertando o cliente automaticamente.<\/p><p class=\"cs2-p ns-en-b\">Self-priming pumps depend on an efficient priming process: air leaks or suction line blockages compromise priming and cause dry running, damaging the mechanical seal and other machine parts.<\/p><p class=\"cs2-p ns-en-b\">At a SAAE de Aracruz-ES station, the only operational pump began showing repeated automatic priming failures for days on end, putting the station at risk of collapse and overflow. Ultronline's priming failure indicator detected the events and classified their criticality by how long the pump remained in that condition, alerting the client automatically.<\/p>\n    <div class=\"cs2-sol-grid\">\n      <div class=\"cs2-chart-card\">\n        <img decoding=\"async\" src=\"https:\/\/2neuron.com\/wp-content\/uploads\/2024\/01\/Figura_case_2.png\" alt=\"Indicador de falha na escorva detectando eventos e criticidade\" loading=\"lazy\" title=\"\">\n        <div class=\"cs2-chart-cap\"><span class=\"ns-pt\">Indicador de falha na escorva: eventos detectados e n&iacute;vel de criticidade conforme o tempo em condi&ccedil;&atilde;o anormal.<\/span><span class=\"ns-en\">Priming failure indicator: detected events and criticality level according to time in abnormal condition.<\/span><\/div>\n      <\/div>\n      <div class=\"cs2-hl\">\n        <div class=\"cs2-hl-tag\"><span class=\"ns-pt\">Por que importa<\/span><span class=\"ns-en\">Why it matters<\/span><\/div>\n        <p class=\"ns-pt-b\">Era a &uacute;nica bomba funcional da esta&ccedil;&atilde;o: uma falha cr&iacute;tica pararia a EEE e poderia transbordar esgoto em vias p&uacute;blicas.<\/p><p class=\"ns-pt-b\"><strong>O cliente se planejou e atuou no momento mais oportuno<\/strong>, sem prejudicar a opera&ccedil;&atilde;o.<\/p><p class=\"ns-en-b\">It was the station's only working pump: a critical failure would stop the station and could overflow sewage onto public roads.<\/p><p class=\"ns-en-b\"><strong>The client planned ahead and acted at the most convenient moment<\/strong>, without harming the operation.<\/p>\n      <\/div>\n    <\/div>\n  <\/div><\/section>\n  <section class=\"cs2-sec cs2-sec-alt\"><div class=\"cs2-inner\">\n    <span class=\"cs2-eyebrow\"><span class=\"ns-pt\">Resultados<\/span><span class=\"ns-en\">Results<\/span><\/span>\n    <h2 class=\"cs2-h2\"><span class=\"ns-pt\">Falha cr&iacute;tica evitada na &uacute;nica bomba da esta&ccedil;&atilde;o<\/span><span class=\"ns-en\">Critical failure avoided on the station's only pump<\/span><\/h2>\n    <div class=\"cs2-res-grid\"><div class=\"cs2-res-card\"><h3><span class=\"ns-pt\">Detec&ccedil;&atilde;o autom&aacute;tica<\/span><span class=\"ns-en\">Automatic detection<\/span><\/h3><p><span class=\"ns-pt\">Eventos de falha na escorva identificados e classificados por criticidade.<\/span><span class=\"ns-en\">Priming failure events identified and classified by criticality.<\/span><\/p><\/div><div class=\"cs2-res-card\"><h3><span class=\"ns-pt\">Manuten&ccedil;&atilde;o planejada<\/span><span class=\"ns-en\">Planned maintenance<\/span><\/h3><p><span class=\"ns-pt\">Interven&ccedil;&atilde;o no momento oportuno, sem parada for&ccedil;ada da EEE.<\/span><span class=\"ns-en\">Intervention at a convenient time, with no forced station stop.<\/span><\/p><\/div><div class=\"cs2-res-card\"><h3><span class=\"ns-pt\">Impacto ambiental evitado<\/span><span class=\"ns-en\">Environmental impact avoided<\/span><\/h3><p><span class=\"ns-pt\">Sem transbordamento de esgoto para vias p&uacute;blicas.<\/span><span class=\"ns-en\">No sewage overflow onto public roads.<\/span><\/p><\/div><\/div>\n    <blockquote class=\"cs2-quote\"><p class=\"ns-pt-b\">&ldquo;O Ultronline foi a primeira ferramenta que vi utilizar Intelig&ecirc;ncia Artificial focada no monitoramento dos ativos de uma esta&ccedil;&atilde;o elevat&oacute;ria de esgoto com foco nas bombas submers&iacute;veis. At&eacute; hoje nunca tinha visto uma tecnologia capaz de detectar uma falha no rolamento ou entupimento de uma bomba submers&iacute;vel totalmente imersa no esgoto.&rdquo;<\/p><p class=\"ns-en-b\">&ldquo;Ultronline was the first tool I saw using Artificial Intelligence focused on monitoring sewage pumping station assets, especially submersible pumps. I had never seen a technology capable of detecting a bearing failure or clogging in a submersible pump fully immersed in sewage.&rdquo;<\/p><cite><span class=\"ns-pt\">Josemar Reis, Gerente da Manuten&ccedil;&atilde;o Eletromec&acirc;nica do SAAE de Aracruz-ES<\/span><span class=\"ns-en\">Josemar Reis, Electromechanical Maintenance Manager, SAAE de Aracruz-ES<\/span><\/cite><\/blockquote>\n  <\/div><\/section>\n  <section class=\"cs2-sec\"><div class=\"cs2-inner\">\n    <div class=\"cs2-roi\">\n      <div class=\"cs2-roi-big\">\n        <div class=\"cs2-roi-num\">1 bomba<\/div>\n        <div class=\"cs2-roi-sub\"><span class=\"ns-pt\">cr&iacute;tica preservada, esta&ccedil;&atilde;o protegida<\/span><span class=\"ns-en\">critical pump preserved, station protected<\/span><\/div>\n      <\/div>\n      <div class=\"cs2-roi-body\">\n        <p class=\"ns-pt-b\"><strong>Falha cr&iacute;tica e manuten&ccedil;&atilde;o corretiva emergencial de alto custo evitadas<\/strong> na &uacute;nica bomba funcional da esta&ccedil;&atilde;o, al&eacute;m de prevenir transbordamento de esgoto com transtornos sociais e ambientais.<\/p>\n        <p class=\"ns-en-b\"><strong>Critical failure and high-cost emergency corrective maintenance avoided<\/strong> on the station's only working pump, while also preventing sewage overflow with its social and environmental consequences.<\/p>\n      <\/div>\n    <\/div>\n  <\/div><\/section>\n  <section class=\"cs2-cta\"><div class=\"cs2-inner\">\n    <h2><span class=\"ns-pt\">Quantas falhas invis&iacute;veis existem hoje na sua opera&ccedil;&atilde;o?<\/span><span class=\"ns-en\">How many invisible failures are in your operation today?<\/span><\/h2>\n    <p><span class=\"ns-pt\">Manuten&ccedil;&atilde;o preditiva por an&aacute;lise de assinatura el&eacute;trica (ESA) com intelig&ecirc;ncia artificial propriet&aacute;ria. Sem sensores adicionais.<\/span><span class=\"ns-en\">Predictive maintenance through electrical signature analysis (ESA) with proprietary artificial intelligence. No additional sensors.<\/span><\/p>\n    <a class=\"cs2-btn\" href=\"\/contato\/\" data-cta=\"case_saae_escorva\"><span class=\"ns-pt\">Fale com a 2Neuron<\/span><span class=\"ns-en\">Talk to 2Neuron<\/span><\/a>\n  <\/div><\/section>\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>redesign v1787947488<\/p>","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"footnotes":""},"class_list":["post-504","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages\/504","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/comments?post=504"}],"version-history":[{"count":8,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages\/504\/revisions"}],"predecessor-version":[{"id":1146,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages\/504\/revisions\/1146"}],"wp:attachment":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/media?parent=504"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}