{"id":741,"date":"2025-01-17T14:28:08","date_gmt":"2025-01-17T14:28:08","guid":{"rendered":"https:\/\/2neuron.com\/?page_id=741"},"modified":"2026-08-28T20:12:28","modified_gmt":"2026-08-28T20:12:28","slug":"como-o-ultronline-detectou-falha-no-rolamento-de-uma-bomba-de-transferencia-de-cavaco-sem-instalar-sensores-no-equipamento","status":"publish","type":"page","link":"https:\/\/2neuron.com\/en\/como-o-ultronline-detectou-falha-no-rolamento-de-uma-bomba-de-transferencia-de-cavaco-sem-instalar-sensores-no-equipamento\/","title":{"rendered":"Como o Ultronline detectou falha no rolamento de uma bomba de transfer\u00eancia de cavaco, sem instalar sensores no equipamento."},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"741\" class=\"elementor elementor-741\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-afde0356 e-con-full e-flex e-con e-parent\" data-id=\"afde0356\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-53e6f417 elementor-widget elementor-widget-html\" data-id=\"53e6f417\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<style>\n@import url('https:\/\/fonts.googleapis.com\/css2?family=Mohave:wght@300;400;500;600;700&display=swap');\n.ns-en { display: none; 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border-radius: 999px; text-decoration: none; transition: background .2s ease, transform .2s ease; }\n.cs2-btn:hover { background: #753BBD; transform: translateY(-2px); }\n.cs2-back { display: inline-block; margin-bottom: 18px; font-size: 15px; font-weight: 500; color: #DDDAE8 !important; text-decoration: none; letter-spacing: .5px; }\n.cs2-back:hover { color: #FFFFFF !important; }\n@media (max-width: 900px) {\n  .cs2-stats-grid { grid-template-columns: repeat(2, 1fr); }\n  .cs2-sol-grid { grid-template-columns: 1fr; }\n  .cs2-res-grid { grid-template-columns: 1fr; }\n  .cs2-roi { grid-template-columns: 1fr; padding: 36px 28px; }\n  .cs2-hero h1 { font-size: 31px; }\n  .cs2-hero-grid { flex-direction: column-reverse; gap: 22px; }\n}\n<\/style>\n<div class=\"cs2-wrap\">\n  <section class=\"cs2-hero\"><div class=\"cs2-inner\">\n    <div class=\"cs2-hero-grid\">\n      <div class=\"cs2-hero-main\">\n        <a class=\"cs2-back\" href=\"\/cases-de-sucesso\/\">&larr; <span class=\"ns-pt\">Todos os cases<\/span><span class=\"ns-en\">All stories<\/span><\/a><br>\n        <span class=\"cs2-eyebrow\"><span class=\"ns-pt\">Case de Sucesso<\/span><span class=\"ns-en\">Success Story<\/span><\/span>\n        <h1><span class=\"ns-pt\">Falha em rolamento detectada pela assinatura el&eacute;trica, invis&iacute;vel para a vibra&ccedil;&atilde;o<\/span><span class=\"ns-en\">Bearing failure detected by the electrical signature, invisible to vibration monitoring<\/span><\/h1>\n        <div class=\"cs2-hero-meta\"><span><b><span class=\"ns-pt\">Cliente<\/span><span class=\"ns-en\">Client<\/span><\/b> <span class=\"ns-pt\">Placas do Brasil (ES)<\/span><span class=\"ns-en\">Placas do Brasil (ES)<\/span><\/span><span><b><span class=\"ns-pt\">Segmento<\/span><span class=\"ns-en\">Segment<\/span><\/b> <span class=\"ns-pt\">Madeira e Pain&eacute;is<\/span><span class=\"ns-en\">Wood &amp; Panels<\/span><\/span><span><b><span class=\"ns-pt\">Ativo<\/span><span class=\"ns-en\">Asset<\/span><\/b> <span class=\"ns-pt\">Bomba de transfer&ecirc;ncia de cavaco<\/span><span class=\"ns-en\">Chip transfer pump<\/span><\/span><\/div>\n      <\/div>\n      <div class=\"cs2-hero-logo\"><img decoding=\"async\" src=\"https:\/\/2neuron.com\/wp-content\/uploads\/2026\/08\/logo-placas-do-brasil.png\" alt=\"Placas do Brasil\" loading=\"lazy\" title=\"\"><\/div>\n    <\/div>\n  <\/div><\/section>\n  <section class=\"cs2-stats\"><div class=\"cs2-inner\"><div class=\"cs2-stats-grid\"><div class=\"cs2-stat\"><div class=\"cs2-num\">62x<\/div><div class=\"cs2-lbl\"><span class=\"ns-pt\">ROI em 8 meses de uso do Ultronline<\/span><span class=\"ns-en\">ROI in 8 months of Ultronline use<\/span><\/div><\/div><div class=\"cs2-stat\"><div class=\"cs2-num\">R$ 150 mil<\/div><div class=\"cs2-lbl\"><span class=\"ns-pt\">de preju&iacute;zo evitado (m&aacute;quina + lucro cessante)<\/span><span class=\"ns-en\">in losses avoided (machine + lost profit)<\/span><\/div><\/div><div class=\"cs2-stat\"><div class=\"cs2-num\">Vibra&ccedil;&atilde;o<\/div><div class=\"cs2-lbl\"><span class=\"ns-pt\">instalada no mesmo ativo n&atilde;o detectou a falha<\/span><span class=\"ns-en\">installed on the same asset did not detect the failure<\/span><\/div><\/div><div class=\"cs2-stat\"><div class=\"cs2-num\">Zero<\/div><div class=\"cs2-lbl\"><span class=\"ns-pt\">sensores instalados na bomba<\/span><span class=\"ns-en\">sensors installed on the pump<\/span><\/div><\/div><\/div><\/div><\/section>\n  <section class=\"cs2-sec\"><div class=\"cs2-inner\">\n    <span class=\"cs2-eyebrow\"><span class=\"ns-pt\">O Diagn&oacute;stico<\/span><span class=\"ns-en\">The Diagnosis<\/span><\/span>\n    <h2 class=\"cs2-h2\"><span class=\"ns-pt\">O que a vibra&ccedil;&atilde;o n&atilde;o viu, o painel el&eacute;trico entregou<\/span><span class=\"ns-en\">What vibration did not see, the electrical panel delivered<\/span><\/h2>\n    <p class=\"cs2-p ns-pt-b\">Na Placas do Brasil, fabricante capixaba de pain&eacute;is de MDF, a bomba de transfer&ecirc;ncia de cavaco move os res&iacute;duos do picador para as pr&oacute;ximas etapas do processo. Sua opera&ccedil;&atilde;o cont&iacute;nua &eacute; essencial para evitar gargalos na produ&ccedil;&atilde;o.<\/p><p class=\"cs2-p ns-pt-b\">O Ultronline identificou um aumento no ru&iacute;do espectral sinalizando um problema no rolamento, diagn&oacute;stico que <strong>n&atilde;o foi detectado pela solu&ccedil;&atilde;o de monitoramento por vibra&ccedil;&atilde;o instalada no mesmo equipamento<\/strong>. A detec&ccedil;&atilde;o precoce permitiu corrigir a falta de lubrifica&ccedil;&atilde;o antes da deteriora&ccedil;&atilde;o do rolamento.<\/p><p class=\"cs2-p ns-en-b\">At Placas do Brasil, an MDF panel manufacturer in Esp&iacute;rito Santo, the chip transfer pump moves chipper residue to the next stages of the process. Its continuous operation is essential to avoid production bottlenecks.<\/p><p class=\"cs2-p ns-en-b\">Ultronline identified rising spectral noise signaling a bearing problem, a diagnosis that <strong>was not detected by the vibration monitoring solution installed on the same equipment<\/strong>. Early detection allowed the lack of lubrication to be corrected before the bearing deteriorated.<\/p>\n    <div class=\"cs2-sol-grid\">\n      <div class=\"cs2-chart-card\">\n        <img decoding=\"async\" src=\"https:\/\/2neuron.com\/wp-content\/uploads\/2025\/01\/Desenho-sem-titulo.png\" alt=\"Indicador ruido espectral da bomba de cavaco antes e depois da lubrificacao\" loading=\"lazy\" title=\"\">\n        <div class=\"cs2-chart-cap\"><span class=\"ns-pt\">Ru&iacute;do espectral durante o agravamento do desgaste e ap&oacute;s a lubrifica&ccedil;&atilde;o: interven&ccedil;&atilde;o precoce estabilizou o indicador.<\/span><span class=\"ns-en\">Spectral noise during wear aggravation and after lubrication: early intervention stabilized the indicator.<\/span><\/div>\n      <\/div>\n      <div class=\"cs2-hl\">\n        <div class=\"cs2-hl-tag\"><span class=\"ns-pt\">Por que importa<\/span><span class=\"ns-en\">Why it matters<\/span><\/div>\n        <p class=\"ns-pt-b\">Defeitos em rolamentos d&atilde;o sinais sutis antes de se agravarem, dif&iacute;ceis de captar pelos m&eacute;todos tradicionais.<\/p><p class=\"ns-pt-b\"><strong>Mesmo com vibra&ccedil;&atilde;o instalada no ativo, foi a assinatura el&eacute;trica que pegou a falha<\/strong>, com folga para a a&ccedil;&atilde;o preventiva.<\/p><p class=\"ns-en-b\">Bearing defects give subtle signs before worsening, hard to capture with traditional methods.<\/p><p class=\"ns-en-b\"><strong>Even with vibration monitoring installed on the asset, it was the electrical signature that caught the failure<\/strong>, with time to spare for preventive action.<\/p>\n      <\/div>\n    <\/div>\n  <\/div><\/section>\n  <section class=\"cs2-sec cs2-sec-alt\"><div class=\"cs2-inner\">\n    <span class=\"cs2-eyebrow\"><span class=\"ns-pt\">Resultados<\/span><span class=\"ns-en\">Results<\/span><\/span>\n    <h2 class=\"cs2-h2\"><span class=\"ns-pt\">Diagn&oacute;stico exclusivo, opera&ccedil;&atilde;o cont&iacute;nua<\/span><span class=\"ns-en\">Exclusive diagnosis, continuous operation<\/span><\/h2>\n    <div class=\"cs2-res-grid\"><div class=\"cs2-res-card\"><h3><span class=\"ns-pt\">S&oacute; o Ultronline detectou<\/span><span class=\"ns-en\">Only Ultronline detected it<\/span><\/h3><p><span class=\"ns-pt\">A solu&ccedil;&atilde;o de vibra&ccedil;&atilde;o no mesmo equipamento n&atilde;o sinalizou a falha.<\/span><span class=\"ns-en\">The vibration solution on the same equipment did not flag the failure.<\/span><\/p><\/div><div class=\"cs2-res-card\"><h3><span class=\"ns-pt\">Lubrifica&ccedil;&atilde;o preventiva<\/span><span class=\"ns-en\">Preventive lubrication<\/span><\/h3><p><span class=\"ns-pt\">A corre&ccedil;&atilde;o restaurou o funcionamento adequado e preservou o rolamento.<\/span><span class=\"ns-en\">The fix restored proper operation and preserved the bearing.<\/span><\/p><\/div><div class=\"cs2-res-card\"><h3><span class=\"ns-pt\">Falha cr&iacute;tica evitada<\/span><span class=\"ns-en\">Critical failure avoided<\/span><\/h3><p><span class=\"ns-pt\">Sem interrup&ccedil;&atilde;o da produ&ccedil;&atilde;o nem perda da m&aacute;quina.<\/span><span class=\"ns-en\">No production interruption and no machine loss.<\/span><\/p><\/div><\/div>\n    \n  <\/div><\/section>\n  <section class=\"cs2-sec\"><div class=\"cs2-inner\">\n    <div class=\"cs2-roi\">\n      <div class=\"cs2-roi-big\">\n        <div class=\"cs2-roi-num\">62x<\/div>\n        <div class=\"cs2-roi-sub\"><span class=\"ns-pt\">de retorno em 8 meses de uso do Ultronline<\/span><span class=\"ns-en\">return in 8 months of Ultronline use<\/span><\/div>\n      <\/div>\n      <div class=\"cs2-roi-body\">\n        <p class=\"ns-pt-b\"><strong>R$ 150 mil de preju&iacute;zo evitado<\/strong> entre perda da m&aacute;quina e lucro cessante. O sistema proporcionou um retorno 62 vezes superior ao valor investido na tecnologia ap&oacute;s apenas 8 meses de uso.<\/p>\n        <p class=\"ns-en-b\"><strong>R$ 150k in losses avoided<\/strong> between machine loss and lost profit. The system delivered a return 62 times the amount invested in the technology after only 8 months of use.<\/p>\n      <\/div>\n    <\/div>\n  <\/div><\/section>\n  <section class=\"cs2-cta\"><div class=\"cs2-inner\">\n    <h2><span class=\"ns-pt\">Quantas falhas invis&iacute;veis existem hoje na sua opera&ccedil;&atilde;o?<\/span><span class=\"ns-en\">How many invisible failures are in your operation today?<\/span><\/h2>\n    <p><span class=\"ns-pt\">Manuten&ccedil;&atilde;o preditiva por an&aacute;lise de assinatura el&eacute;trica (ESA) com intelig&ecirc;ncia artificial propriet&aacute;ria. Sem sensores adicionais.<\/span><span class=\"ns-en\">Predictive maintenance through electrical signature analysis (ESA) with proprietary artificial intelligence. No additional sensors.<\/span><\/p>\n    <a class=\"cs2-btn\" href=\"\/contato\/\" data-cta=\"case_placas\"><span class=\"ns-pt\">Fale com a 2Neuron<\/span><span class=\"ns-en\">Talk to 2Neuron<\/span><\/a>\n  <\/div><\/section>\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>redesign v1787947481<\/p>","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"footnotes":""},"class_list":["post-741","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages\/741","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/comments?post=741"}],"version-history":[{"count":17,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages\/741\/revisions"}],"predecessor-version":[{"id":1144,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages\/741\/revisions\/1144"}],"wp:attachment":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/media?parent=741"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}