{"id":761,"date":"2025-01-25T01:33:55","date_gmt":"2025-01-25T01:33:55","guid":{"rendered":"https:\/\/2neuron.com\/?page_id=761"},"modified":"2026-08-28T20:04:36","modified_gmt":"2026-08-28T20:04:36","slug":"deteccao-de-falha-no-acoplamento-de-um-picador-de-toras-de-madeira","status":"publish","type":"page","link":"https:\/\/2neuron.com\/en\/deteccao-de-falha-no-acoplamento-de-um-picador-de-toras-de-madeira\/","title":{"rendered":"Detec\u00e7\u00e3o de falha no acoplamento de um picador de toras de madeira\u200b"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"761\" class=\"elementor elementor-761\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-f00ecdda e-con-full e-flex e-con e-parent\" data-id=\"f00ecdda\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-a655c59d elementor-widget elementor-widget-html\" data-id=\"a655c59d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<style>\n@import url('https:\/\/fonts.googleapis.com\/css2?family=Mohave:wght@300;400;500;600;700&display=swap');\n.ns-en { display: none; }\n.ns-pt { display: inline; }\nhtml[lang^=\"en\"] .ns-en, :lang(en) .ns-en { display: inline; }\nhtml[lang^=\"en\"] .ns-pt, :lang(en) .ns-pt { display: none; }\n.ns-pt-b { display: block; }\n.ns-en-b { display: none; }\nhtml[lang^=\"en\"] .ns-en-b, :lang(en) .ns-en-b { display: block; }\nhtml[lang^=\"en\"] .ns-pt-b, :lang(en) .ns-pt-b { display: none; }\n.cs2-wrap { font-family: 'Mohave', Arial, sans-serif; color: #2E2645; background: #FFFFFF; overflow: hidden; }\n.cs2-wrap * { box-sizing: border-box; }\n.cs2-wrap img { max-width: 100%; display: block; }\n.cs2-inner { max-width: 1080px; margin: 0 auto; padding: 0 24px; }\n.cs2-eyebrow { display: inline-block; font-size: 14px; font-weight: 600; letter-spacing: 3px; text-transform: uppercase; color: #753BBD; margin-bottom: 14px; }\n.cs2-h2 { font-size: 30px; font-weight: 600; color: #1F1135; margin: 0 0 18px; line-height: 1.2; }\n.cs2-p { font-size: 17.5px; font-weight: 300; line-height: 1.65; color: #43485A; margin: 0 0 16px; }\n.cs2-p strong { font-weight: 600; color: #2E2645; }\n.cs2-hero { background: linear-gradient(135deg, #4E008E 0%, #753BBD 78%, #9B59B6 100%); padding: 72px 0 56px; }\n.cs2-hero-grid { display: flex; align-items: flex-start; gap: 40px; }\n.cs2-hero-main { flex: 1 1 auto; }\n.cs2-hero .cs2-eyebrow { color: #DDDAE8; border: 1px solid rgba(221,218,232,.45); border-radius: 999px; padding: 6px 16px; }\n.cs2-hero h1 { font-size: 40px; line-height: 1.15; font-weight: 600; color: #FFFFFF; margin: 0 0 22px; max-width: 820px; }\n.cs2-hero-meta { display: flex; flex-wrap: wrap; gap: 10px 26px; font-size: 15.5px; font-weight: 400; color: #DDDAE8; letter-spacing: .5px; }\n.cs2-hero-meta > span { display: inline-flex; align-items: center; gap: 8px; }\n.cs2-hero-meta > span > .ns-en, html:not([lang^=\"en\"]) .cs2-hero-meta .ns-en { display: none; }\nhtml[lang^=\"en\"] .cs2-hero-meta .ns-pt, :lang(en) .cs2-hero-meta .ns-pt { display: none; }\nhtml[lang^=\"en\"] .cs2-hero-meta > span > .ns-en, :lang(en) .cs2-hero-meta > span > .ns-en { display: inline; }\n.cs2-hero-meta b { color: #FFFFFF; font-weight: 600; }\n.cs2-hero-logo { flex: 0 0 auto; background: #FFFFFF; border-radius: 14px; padding: 16px 22px; box-shadow: 0 12px 32px rgba(31,17,53,.35); display: flex; align-items: center; min-height: 72px; }\n.cs2-hero-logo img { width: 150px; height: auto; }\n.cs2-hero-logo .cs2-logo-text { font-size: 21px; font-weight: 700; color: #4E008E; letter-spacing: .5px; white-space: nowrap; }\n.cs2-stats { background: #F5F2FA; border-bottom: 1px solid #DDDAE8; }\n.cs2-stats-grid { display: grid; grid-template-columns: repeat(4, 1fr); gap: 1px; background: #DDDAE8; border-left: 1px solid #DDDAE8; border-right: 1px solid #DDDAE8; }\n.cs2-stat { background: #F5F2FA; padding: 30px 22px; text-align: center; }\n.cs2-stat .cs2-num { font-size: 30px; font-weight: 700; color: #4E008E; line-height: 1.1; margin-bottom: 8px; }\n.cs2-stat .cs2-lbl { font-size: 14.5px; font-weight: 400; color: #43485A; line-height: 1.4; }\n.cs2-sec { padding: 64px 0; }\n.cs2-sec-alt { background: #F5F2FA; }\n.cs2-sol-grid { display: grid; grid-template-columns: 1.35fr 1fr; gap: 34px; align-items: start; margin-top: 8px; }\n.cs2-chart-card { background: #FFFFFF; border: 1px solid #DDDAE8; border-radius: 16px; padding: 18px; box-shadow: 0 10px 30px rgba(78,0,142,.08); }\n.cs2-chart-card img { border-radius: 8px; width: 100%; }\n.cs2-chart-cap { font-size: 14px; color: #43485A; font-weight: 300; margin: 12px 6px 2px; line-height: 1.5; }\n.cs2-hl { background: #FFFFFF; border-left: 5px solid #753BBD; border-radius: 12px; padding: 26px 26px 20px; box-shadow: 0 10px 30px rgba(78,0,142,.08); }\n.cs2-hl-tag { font-size: 13px; font-weight: 600; letter-spacing: 2px; text-transform: uppercase; color: #753BBD; margin-bottom: 12px; }\n.cs2-hl p { font-size: 16.5px; font-weight: 300; line-height: 1.6; color: #2E2645; margin: 0 0 14px; }\n.cs2-hl p strong { font-weight: 600; color: #4E008E; }\n.cs2-res-grid { display: grid; grid-template-columns: repeat(3, 1fr); gap: 24px; margin-top: 10px; }\n.cs2-res-card { background: #FFFFFF; border: 1px solid #DDDAE8; border-top: 4px solid #753BBD; border-radius: 14px; padding: 28px 24px; box-shadow: 0 10px 26px rgba(78,0,142,.07); }\n.cs2-res-card h3 { font-size: 20px; font-weight: 600; color: #4E008E; margin: 0 0 10px; line-height: 1.3; }\n.cs2-res-card p { font-size: 15.5px; font-weight: 300; line-height: 1.55; color: #43485A; margin: 0; }\n.cs2-quote { margin: 40px 0 0; background: #FFFFFF; border: 1px solid #DDDAE8; border-radius: 16px; padding: 34px 38px; position: relative; }\n.cs2-quote:before { content: '\\201C'; position: absolute; top: -6px; left: 22px; font-size: 84px; font-weight: 700; color: #B388D9; line-height: 1; font-family: Georgia, serif; }\n.cs2-quote p { font-size: 19px; font-weight: 300; font-style: italic; line-height: 1.55; color: #1F1135; margin: 0 0 14px; padding-left: 28px; }\n.cs2-quote cite { display: block; padding-left: 28px; font-style: normal; font-size: 15px; font-weight: 600; color: #753BBD; }\n.cs2-roi { background: linear-gradient(135deg, #1F1135 0%, #4E008E 100%); border-radius: 20px; padding: 46px 44px; display: grid; grid-template-columns: 300px 1fr; gap: 40px; align-items: center; }\n.cs2-roi-big { text-align: center; }\n.cs2-roi-big .cs2-roi-num { font-size: 56px; font-weight: 700; color: #FFFFFF; line-height: 1; }\n.cs2-roi-big .cs2-roi-sub { font-size: 16px; font-weight: 400; color: #DDDAE8; margin-top: 12px; line-height: 1.45; }\n.cs2-roi-body p { font-size: 16px; font-weight: 300; line-height: 1.65; color: #DDDAE8; margin: 0 0 14px; }\n.cs2-roi-body p strong { color: #FFFFFF; font-weight: 600; }\n.cs2-cta { text-align: center; padding: 70px 0 78px; }\n.cs2-cta h2 { font-size: 32px; font-weight: 600; color: #1F1135; margin: 0 0 14px; }\n.cs2-cta p { font-size: 18px; font-weight: 300; color: #43485A; margin: 0 auto 30px; max-width: 640px; line-height: 1.6; }\n.cs2-btn { display: inline-block; background: #4E008E; color: #FFFFFF !important; font-family: 'Mohave', Arial, sans-serif; font-size: 18px; font-weight: 600; letter-spacing: 1px; padding: 16px 44px; border-radius: 999px; text-decoration: none; transition: background .2s ease, transform .2s ease; }\n.cs2-btn:hover { background: #753BBD; transform: translateY(-2px); }\n.cs2-back { display: inline-block; margin-bottom: 18px; font-size: 15px; font-weight: 500; color: #DDDAE8 !important; text-decoration: none; letter-spacing: .5px; }\n.cs2-back:hover { color: #FFFFFF !important; }\n@media (max-width: 900px) {\n  .cs2-stats-grid { grid-template-columns: repeat(2, 1fr); }\n  .cs2-sol-grid { grid-template-columns: 1fr; }\n  .cs2-res-grid { grid-template-columns: 1fr; }\n  .cs2-roi { grid-template-columns: 1fr; padding: 36px 28px; }\n  .cs2-hero h1 { font-size: 31px; }\n  .cs2-hero-grid { flex-direction: column-reverse; gap: 22px; }\n}\n<\/style>\n<div class=\"cs2-wrap\">\n  <section class=\"cs2-hero\"><div class=\"cs2-inner\">\n    <div class=\"cs2-hero-grid\">\n      <div class=\"cs2-hero-main\">\n        <a class=\"cs2-back\" href=\"\/cases-de-sucesso\/\">&larr; <span class=\"ns-pt\">Todos os cases<\/span><span class=\"ns-en\">All stories<\/span><\/a><br>\n        <span class=\"cs2-eyebrow\"><span class=\"ns-pt\">Case de Sucesso<\/span><span class=\"ns-en\">Success Story<\/span><\/span>\n        <h1><span class=\"ns-pt\">Falha no acoplamento de um picador de toras detectada antes dos sensores tradicionais<\/span><span class=\"ns-en\">Coupling failure on a log chipper detected before traditional sensors<\/span><\/h1>\n        <div class=\"cs2-hero-meta\"><span><b><span class=\"ns-pt\">Cliente<\/span><span class=\"ns-en\">Client<\/span><\/b> <span class=\"ns-pt\">Dexco Taquari (RS)<\/span><span class=\"ns-en\">Dexco Taquari (RS)<\/span><\/span><span><b><span class=\"ns-pt\">Segmento<\/span><span class=\"ns-en\">Segment<\/span><\/b> <span class=\"ns-pt\">Madeira e Pain&eacute;is<\/span><span class=\"ns-en\">Wood &amp; Panels<\/span><\/span><span><b><span class=\"ns-pt\">Ativo<\/span><span class=\"ns-en\">Asset<\/span><\/b> <span class=\"ns-pt\">Picador de toras de madeira<\/span><span class=\"ns-en\">Wood log chipper<\/span><\/span><\/div>\n      <\/div>\n      <div class=\"cs2-hero-logo\"><img decoding=\"async\" src=\"https:\/\/2neuron.com\/wp-content\/uploads\/2026\/08\/logo-dexco.png\" alt=\"Dexco\" loading=\"lazy\" title=\"\"><\/div>\n    <\/div>\n  <\/div><\/section>\n  <section class=\"cs2-stats\"><div class=\"cs2-inner\"><div class=\"cs2-stats-grid\"><div class=\"cs2-stat\"><div class=\"cs2-num\">23,5x<\/div><div class=\"cs2-lbl\"><span class=\"ns-pt\">ROI em 6 meses de uso do Ultronline<\/span><span class=\"ns-en\">ROI in 6 months of Ultronline use<\/span><\/div><\/div><div class=\"cs2-stat\"><div class=\"cs2-num\">R$ 117 mil<\/div><div class=\"cs2-lbl\"><span class=\"ns-pt\">de lucro cessante evitado<\/span><span class=\"ns-en\">in lost profit avoided<\/span><\/div><\/div><div class=\"cs2-stat\"><div class=\"cs2-num\">Est&aacute;gio inicial<\/div><div class=\"cs2-lbl\"><span class=\"ns-pt\">anomalia detectada antes de qualquer sinal vis&iacute;vel<\/span><span class=\"ns-en\">anomaly detected before any visible sign<\/span><\/div><\/div><div class=\"cs2-stat\"><div class=\"cs2-num\">Zero<\/div><div class=\"cs2-lbl\"><span class=\"ns-pt\">sensores instalados no picador<\/span><span class=\"ns-en\">sensors installed on the chipper<\/span><\/div><\/div><\/div><\/div><\/section>\n  <section class=\"cs2-sec\"><div class=\"cs2-inner\">\n    <span class=\"cs2-eyebrow\"><span class=\"ns-pt\">O Diagn&oacute;stico<\/span><span class=\"ns-en\">The Diagnosis<\/span><\/span>\n    <h2 class=\"cs2-h2\"><span class=\"ns-pt\">O conjunto inteiro monitorado a partir do painel<\/span><span class=\"ns-en\">The whole drivetrain monitored from the panel<\/span><\/h2>\n    <p class=\"cs2-p ns-pt-b\">O picador de toras transforma madeira em cavacos uniformes que alimentam a produ&ccedil;&atilde;o de pain&eacute;is na Dexco Taquari (RS). Sinais iniciais de falha em acoplamentos s&atilde;o sutis e passam despercebidos em inspe&ccedil;&otilde;es visuais e at&eacute; por sensores tradicionais: a grande massa do equipamento atenua o sinal de vibra&ccedil;&atilde;o.<\/p><p class=\"cs2-p ns-pt-b\">O Ultronline monitora, a partir do painel el&eacute;trico, n&atilde;o apenas o motor, mas todo o conjunto acionado. O sistema identificou o crescimento da energia espectral em uma frequ&ecirc;ncia associada a falhas no acoplamento, detectando a anomalia em est&aacute;gio inicial.<\/p><p class=\"cs2-p ns-en-b\">The log chipper turns wood into uniform chips that feed panel production at Dexco Taquari (RS). Early signs of coupling failure are subtle and go unnoticed in visual inspections and even by traditional sensors: the equipment's large mass attenuates the vibration signal.<\/p><p class=\"cs2-p ns-en-b\">Ultronline monitors, from the electrical panel, not just the motor but the whole driven set. The system identified growing spectral energy at a frequency associated with coupling failures, detecting the anomaly at an early stage.<\/p>\n    <div class=\"cs2-sol-grid\">\n      <div class=\"cs2-chart-card\">\n        <img decoding=\"async\" src=\"https:\/\/2neuron.com\/wp-content\/uploads\/2025\/01\/Case_Dexco_01.png\" alt=\"Crescimento da energia espectral em frequencia associada a falha no acoplamento do picador\" loading=\"lazy\" title=\"\">\n        <div class=\"cs2-chart-cap\"><span class=\"ns-pt\">Energia espectral na frequ&ecirc;ncia associada &agrave; falha no acoplamento: detec&ccedil;&atilde;o em est&aacute;gio inicial e normaliza&ccedil;&atilde;o ap&oacute;s a manuten&ccedil;&atilde;o.<\/span><span class=\"ns-en\">Spectral energy at the frequency associated with the coupling failure: early-stage detection and normalization after maintenance.<\/span><\/div>\n      <\/div>\n      <div class=\"cs2-hl\">\n        <div class=\"cs2-hl-tag\"><span class=\"ns-pt\">Por que importa<\/span><span class=\"ns-en\">Why it matters<\/span><\/div>\n        <p class=\"ns-pt-b\">Uma falha do picador na imin&ecirc;ncia de parada cr&iacute;tica travaria a linha de produ&ccedil;&atilde;o de pain&eacute;is inteira.<\/p><p class=\"ns-pt-b\"><strong>A inspe&ccedil;&atilde;o revelou falta de lubrifica&ccedil;&atilde;o por vazamento em um dreno da capa do acoplamento<\/strong>, corrigida antes de evoluir.<\/p><p class=\"ns-en-b\">A chipper failure on the verge of a critical stop would halt the entire panel production line.<\/p><p class=\"ns-en-b\"><strong>The inspection revealed lack of lubrication due to a leak in a coupling cover drain<\/strong>, fixed before it could evolve.<\/p>\n      <\/div>\n    <\/div>\n  <\/div><\/section>\n  <section class=\"cs2-sec cs2-sec-alt\"><div class=\"cs2-inner\">\n    <span class=\"cs2-eyebrow\"><span class=\"ns-pt\">Resultados<\/span><span class=\"ns-en\">Results<\/span><\/span>\n    <h2 class=\"cs2-h2\"><span class=\"ns-pt\">A&ccedil;&atilde;o proativa, linha de produ&ccedil;&atilde;o preservada<\/span><span class=\"ns-en\">Proactive action, production line preserved<\/span><\/h2>\n    <div class=\"cs2-res-grid\"><div class=\"cs2-res-card\"><h3><span class=\"ns-pt\">Notifica&ccedil;&atilde;o imediata<\/span><span class=\"ns-en\">Immediate notification<\/span><\/h3><p><span class=\"ns-pt\">Assim que o algoritmo identificou a anomalia, a equipe da Dexco foi notificada.<\/span><span class=\"ns-en\">As soon as the algorithm identified the anomaly, the Dexco team was notified.<\/span><\/p><\/div><div class=\"cs2-res-card\"><h3><span class=\"ns-pt\">Causa raiz encontrada<\/span><span class=\"ns-en\">Root cause found<\/span><\/h3><p><span class=\"ns-pt\">Vazamento no dreno da capa do acoplamento causava a falta de lubrifica&ccedil;&atilde;o.<\/span><span class=\"ns-en\">A leak in the coupling cover drain was causing the lack of lubrication.<\/span><\/p><\/div><div class=\"cs2-res-card\"><h3><span class=\"ns-pt\">Parada n&atilde;o planejada evitada<\/span><span class=\"ns-en\">Unplanned downtime avoided<\/span><\/h3><p><span class=\"ns-pt\">A&ccedil;&otilde;es corretivas programadas evitaram grandes preju&iacute;zos financeiros.<\/span><span class=\"ns-en\">Scheduled corrective actions avoided major financial losses.<\/span><\/p><\/div><\/div>\n    \n  <\/div><\/section>\n  <section class=\"cs2-sec\"><div class=\"cs2-inner\">\n    <div class=\"cs2-roi\">\n      <div class=\"cs2-roi-big\">\n        <div class=\"cs2-roi-num\">23,5x<\/div>\n        <div class=\"cs2-roi-sub\"><span class=\"ns-pt\">de retorno em 6 meses de uso do Ultronline<\/span><span class=\"ns-en\">return in 6 months of Ultronline use<\/span><\/div>\n      <\/div>\n      <div class=\"cs2-roi-body\">\n        <p class=\"ns-pt-b\"><strong>R$ 117 mil de lucro cessante evitado<\/strong> com a detec&ccedil;&atilde;o precoce da falha no acoplamento. O Ultronline gerou um retorno 23,5 vezes superior ao valor investido na tecnologia ap&oacute;s 6 meses de uso.<\/p>\n        <p class=\"ns-en-b\"><strong>R$ 117k in lost profit avoided<\/strong> through early detection of the coupling failure. Ultronline generated a return 23.5 times the amount invested in the technology after 6 months of use.<\/p>\n      <\/div>\n    <\/div>\n  <\/div><\/section>\n  <section class=\"cs2-cta\"><div class=\"cs2-inner\">\n    <h2><span class=\"ns-pt\">Quantas falhas invis&iacute;veis existem hoje na sua opera&ccedil;&atilde;o?<\/span><span class=\"ns-en\">How many invisible failures are in your operation today?<\/span><\/h2>\n    <p><span class=\"ns-pt\">Manuten&ccedil;&atilde;o preditiva por an&aacute;lise de assinatura el&eacute;trica (ESA) com intelig&ecirc;ncia artificial propriet&aacute;ria. Sem sensores adicionais.<\/span><span class=\"ns-en\">Predictive maintenance through electrical signature analysis (ESA) with proprietary artificial intelligence. No additional sensors.<\/span><\/p>\n    <a class=\"cs2-btn\" href=\"\/contato\/\" data-cta=\"case_dexco_picador\"><span class=\"ns-pt\">Fale com a 2Neuron<\/span><span class=\"ns-en\">Talk to 2Neuron<\/span><\/a>\n  <\/div><\/section>\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>redesign v1787947477<\/p>","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"footnotes":""},"class_list":["post-761","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages\/761","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/comments?post=761"}],"version-history":[{"count":13,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages\/761\/revisions"}],"predecessor-version":[{"id":1143,"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/pages\/761\/revisions\/1143"}],"wp:attachment":[{"href":"https:\/\/2neuron.com\/en\/wp-json\/wp\/v2\/media?parent=761"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}